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Malaysia Photo Chemical Etching | Malaysia Custom Engraving Manufacturer |
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Photo Chemical Etching |
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REP GRAPHIC sdn bhd has over 30 years of experience in providing a complete service in the
design and production of photochemical etchings. This production
technique is being used world-wide for the most demanding of
applications in a wide range of industries, such as Semiconductor
Industries, Electrical & Electronic Industries, Instrumentation,
Precision Mechanics and many others.
Photochemical etching is simply a high-quality, fast-turnaround and
low-cost alternative for machining flat metal parts. It offers you the
precision and accuracy unavailable in other type of milling processes.
The conventional
process meant stamping which required a matched punch and die. It
caused stress, deformation and burrs. The photo etching has not only
eliminated these problems, but enabled manufacturers to process parts
accurately and much faster than before. It doesn't change the metal
composition such as heat or mechanical stress on finished parts.
Rep
Graphic's Metal Etching is the
answer to problems with parts and component design and production that
you may have for precision equipment, electronics and other fields.
Our Photo Etching Process can be performed on practically any types of
metal including very thin metal sheets with dimensional tolerances
requiring micro precision and offers part manufacturers advantages in
several ways. We anticipate still widening areas of its applications
in the near future. |
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| What Are The Advantages: |
- Short delivery time
- Absolutely flat, no rough edges and burr-free
- Metal characteristics remain unchanged
- Parts that are thin, fragile, small or too complex in design to
produce in ordinary stamping can be processed
- Best used for making prototypes to avoid high tooling cost and long
lead-time of stamping mold fabrication
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| What
kind of materials can be photo etched? |
| Alloy 42 |
Aluminum |
Be Cu |
| Brass |
Copper |
Kovar |
| Mild Steel |
Nickel |
Phosphor Bronze |
| Stainless Steel |
Other Alloys |
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| Areas of Application: |
Electronics
- Lead Frames (ICs, LSIs, transistors, diodes, etc)
- Heat Sink
- Masks (color CRT, TV)
- Encoder Discs
- Contact Springs (keyboards)
- Actuator Band (FDD & HDD)
- Gimbal & Flexure (FDD & HDD)
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Precision Equipment
- Springs
- Rotor & Stator
- Shuttle Blades
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Micro-photography
- High Resolution Glass Mask
- LCD Display/Solar Cell
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Others
- Metal Bar Codes
- Pad Printing Steel Blocks and EDM Copper Electrode
- Fibreglass Circuit Boards
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| Rep
Graphic manufactures etched parts for various industrial
applications including:
- Contact Springs
- Cores for magnetic heads
- Lead frames
- Vapor deposition masks
- Small-size motor cores
- High resolution Glass mask
- Metal Bar Codes
- Pad Printing Steel Blocks
- Fibreglass Circuit Boards |
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Click the images to see a Large Picture |
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Artists & Commercial Etching |
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| Artists
and commercial designers have found photochemical etching to be an
incredible way to create innovative and unique metal items.
Photochemical etching can be used to create:
- Business
cards
- Graphic plates for brochures
- Awards and medallions
- Logos or tags to be placed on products
- Elevator button plates
- Signs to go on doors
- Name plates
- Insignias, face plates
- Office decorations
- And just about anything else that can be imagined |
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Click the images to see a Large Picture |
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Anodizing Etching |
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| Anodizing
Technology for permanent blackening of materials such as Alloy is
applied mainly in Metal Gobo's
Fabrication for the purpose of protecting as well as extending the
life span of the projector's light source / lamp. Whatever your
artwork is it can be reproduced in metal, including any text or
logos. Debossed or embossed; we can also put a chemical patina
darkening effect in copper, brass, nickel or mild steel. |
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Click the images to see a Large Picture |
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Etching for EDM & Pad Printing |
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Rep Graphic also specializes in Precision Etching for EDM Copper Electrode & Pad Printing Steel Block.
Our services for EDM & Pad Printing Etching is as follows:
- Ø High precision drawing and modification
- Ø Supply high quality EDM Copper and Pad Printing Steel Block Material
- Ø Sharp and fine etching (accuracy: ± 10-20 microns)
- Ø Etching depth 0.1mm ~ 0.8mm
- Ø Low Competitive Price
- Ø Fast turnaround (1 day delivery is possible)
- Ø Provide Delivery Service
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