Photo Etching

REP GRAPHIC sdn bhd has over 30 years of experience in providing a complete service in the design and production of photochemical etchings. This production technique is being used world-wide for the most demanding of applications in a wide range of industries, such as Semiconductor Industries, Electrical & Electronic Industries, Instrumentation, Precision Mechanics and many others.

Photochemical etching is simply a high-quality, fast-turnaround and low-cost alternative for machining flat metal parts. It offers you the precision and accuracy unavailable in other type of milling processes.

The conventional process meant stamping which required a matched punch and die. It caused stress, deformation and burrs. The photo etching has not only eliminated these problems, but enabled manufacturers to process parts accurately and much faster than before. It doesn't change the metal composition such as heat or mechanical stress on finished parts.

 Rep Graphic's Metal Etching is the answer to problems with parts and component design and production that you may have for precision equipment, electronics and other fields. Our Photo Etching Process can be performed on practically any types of metal including very thin metal sheets with dimensional tolerances requiring micro precision and offers part manufacturers advantages in several ways. We anticipate still widening areas of its applications in the near future.

 
What Are The Advantages:
  • Short delivery time
  • Absolutely flat, no rough edges and burr-free
  • Metal characteristics remain unchanged
  • Parts that are thin, fragile, small or too complex in design to produce in ordinary stamping can be processed
  • Best used for making prototypes to avoid high tooling cost and long lead-time of stamping mold fabrication

 

What kind of materials can be photo etched?
  Alloy 42   Aluminum   Be Cu
  Brass   Copper   Kovar
  Mild Steel   Nickel   Phosphor Bronze
  Stainless Steel   Other Alloys  

 

Areas of Application:
 Electronics
  • Lead Frames (ICs, LSIs, transistors, diodes, etc)
  • Heat Sink
  • Masks (color CRT, TV)
  • Encoder Discs
  • Contact Springs (keyboards)
  • Actuator Band (FDD & HDD)
  • Gimbal & Flexure (FDD & HDD)
Precision Equipment
  • Springs
  • Rotor & Stator
  • Shuttle Blades
Micro-photography
  • High Resolution Glass Mask
  • LCD Display/Solar Cell
Others
  • Metal Bar Codes
  • Pad Printing Steel Blocks and EDM Copper Electrode
  • Fibreglass Circuit Boards

..Rep Graphic manufactures etched parts for various industrial applications including:

......- Contact Springs
......- Cores for magnetic heads
......- Lead frames
......- Vapor deposition masks
......- Small-size motor cores
......- High resolution Glass mask
......- Metal Bar Codes
......- Pad Printing Steel Blocks
......- Fibreglass Circuit Boards


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Artists & Commercial Etching

..Artists and commercial designers have found photochemical etching to be an incredible way to create innovative and unique metal items. Photochemical etching can be used to create:

......- Business cards
......- Graphic plates for brochures
......- Awards and medallions
......- Logos or tags to be placed on products
......- Elevator button plates
......- Signs to go on doors
......- Name plates
......- Insignias, face plates
......- Office decorations
......- And just about anything else that can be imagined


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Anodizing Etching

..Anodizing Technology for permanent blackening of materials such as Alloy is applied mainly in Metal Gobo's Fabrication for the purpose of protecting as well as extending the life span of the projector's light source / lamp. Whatever your artwork is it can be reproduced in metal, including any text or logos. Debossed or embossed; we can also put a chemical patina darkening effect in copper, brass, nickel or mild steel.

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Etching for EDM & Pad Printing

Rep Graphic also specializes in Precision Etching for EDM Copper Electrode & Pad Printing Steel Block.

Our services for EDM & Pad Printing Etching is as follows:

  • Ø  High precision drawing and modification    
  • Ø  Supply high quality EDM Copper and Pad Printing Steel Block Material  
  • Ø  Sharp and fine etching (accuracy: ± 10-20 microns)    
  • Ø  Etching depth 0.1mm ~ 0.8mm    
  • Ø  Low Competitive Price
  • Ø  Fast turnaround (1 day delivery is possible)
  • Ø  Provide Delivery Service
  • Ø  描画/修改精密商標図案及文字
  • Ø  提供高EDM銅及塑胶模用
  • Ø  高精密度腐蝕  (精密度: ± 10 -20 microns)
  • Ø  深度 0.1mm ~ 0.8mm
  • Ø 合理価格
  • Ø 快速完成 (一天完成可能)
  • Ø 提供運送服務

    

  

                   Pad Printing Steel Block

 
 
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